Case Study
Manufacturing
Climagulf Cooling Solution for Oilfield Factory
- Installation Overview
- Area: 400 SQM with an elevation of 8 M.
- Application: Production shop floor with CNC machines and air compressors within the space.
- Objective: Provide comfort cooling to staff and maintain humidity within limits to avoid any corrosion.
- Installed Systems:
- Breezair Coolers:
4 units installed on the roof with down-discharge systems.
Self-supporting design eliminated the need for extra support structures. - HVLS Fan:
1 fan installed in the central factory area for air circulation. - Roof Coating:
Applied across the factory roof to minimize heat penetration.
Result
- Worker Comfort and Productivity
- Reduced heat stress and fatigue.
- Improved focus, alertness, and overall performance.
- Improved Indoor Air Quality (IAQ)
- Introduction of cool, fresh air from outside enhanced air quality.
- Energy and Cost Savings
- Low-energy solutions including evaporative cooling, HVLS fans, and reflective roof coating significantly reduced cooling costs.
- Sustainability
- Water-based cooling without chemical refrigerants.
- Durable systems with reduced environmental impact.
Key Takeaways
By integrating Breezair coolers, HVLS fans, and reflective roof coatings, Climagulf Trading Company LLC successfully implemented a cost-effective, sustainable cooling solution for the oilfield factory. This holistic approach:
- Enhanced staff comfort and well-being.
- Boosted productivity.
- Reduced energy consumption by over 80,000 KWH annually.
- Demonstrated leadership in sustainable industrial cooling systems for extreme climates.
Cost-benefit Analysis:
1. FOR space conditions to be maintained before 25°C, needs 24 TR conventional air conditioning using 40 kW power while maintaining space temperature below 35°C, would need only 6 kW of power through the above design.
2. Annual energy consumption with 24 hours working: 1/5 of connected AC cost.
2. Annual energy consumption with 24 hours working: 1/5 of connected AC cost.
Conventional AC ClimaGulf Solution
AED 50,000 AED 10,000
AED 50,000 AED 10,000
ROI is considerably good if the client has <35°C as an acceptable condition for UAE summer ambient, during peak conditions of 45°C & above.