Zephyrus Industrial Ceiling fan
Features
(Zephyrus)
Zephyrus series is a new generation of industrial energy-saving fan products of Kale. It is equipped with a new PMSM permanent magnet motor platform, and its maximum diameter can reach 7.3 meters. Generating three-dimensional natural wind, so that you can quickly cool down in the hot summer sweat, and have a natural comfortable experience. The shape design of Kale Zephyrus is a design scheme jointly developed by Kale and a well-known industrial design team in the industry. The design inspiration comes from the natural phenomenon "volcanic lava". And the products are extremely industrial beauty. Even a casual glance will leave you with a deep impression!

Specification
Size
16ft(4.9m)- 24 (7.3m)
Air volume
12030 m³ /min - 13600m³/min
Input Power
0.7 KW – 1.3KW
Fan weight
93 KG – 106 KG
Range of Rotation
10-72RPM _ 10-56RPM
Full load current
2.9A - 5.1A
Noise Level
<40.0dB(A
Main Components:
PMSM Motor:
Kale Aircool PMSM motor, adopts a genetic optimization algorithm to play the material performance to the limit, using simulation technology to design the best solution to meet the temperature rise demand; Optimize the transmission efficiency and structural design, reduce the stress level, and the joint of the connecting structure is designed with multiple safety protection measures to ensure the safety of the PMSM motor for a long time. PMSM motor adopts a vacuum immersion process to guarantee the insulation of immersion paint. The error is only ±10μm to ensure the overall performance, dynamic balance, and durability of the rotor disc, etc.
Kale Aircool PMSM motor, adopts a genetic optimization algorithm to play the material performance to the limit, using simulation technology to design the best solution to meet the temperature rise demand; Optimize the transmission efficiency and structural design, reduce the stress level, and the joint of the connecting structure is designed with multiple safety protection measures to ensure the safety of the PMSM motor for a long time. PMSM motor adopts a vacuum immersion process to guarantee the insulation of immersion paint. The error is only ±10μm to ensure the overall performance, dynamic balance, and durability of the rotor disc, etc.


Fan Blade:
Aviation airfoil fan blade adopts the industry-leading brand-new fan blade fixing structure, built-in safety parts design, and multi-dimensional safety guarantee.
Two sets of fan blades are designed with through ribs to make the blades more rigid and ensure the fan's air supply efficiency.
Aviation airfoil fan blade adopts the industry-leading brand-new fan blade fixing structure, built-in safety parts design, and multi-dimensional safety guarantee.
Two sets of fan blades are designed with through ribs to make the blades more rigid and ensure the fan's air supply efficiency.
AI Smart Motor:
AI Genetic Optimization Algorithm PMSM Permanent Magnet Synchronous Motor;
Unique internal rotor form in the industry;
Thinner motor;
Higher protection level, longer life, adapt to harsh working conditions.
Equipped with a new generation PMSM permanent magnet synchronous motor platform, which reduces the thickness and weight of the whole motor, showing the beauty of thin and lightweight. The new platform PMSM motor is the latest design achievement of Kale R & D team for the HVLS industry. It is a balanced optimization solution by combining mechanical design, electromagnetic design, thermal design, AI optimization algorithm, simulation technology and other comprehensive disciplines and cutting-edge technologies.
AI Genetic Optimization Algorithm PMSM Permanent Magnet Synchronous Motor;
Unique internal rotor form in the industry;
Thinner motor;
Higher protection level, longer life, adapt to harsh working conditions.
Equipped with a new generation PMSM permanent magnet synchronous motor platform, which reduces the thickness and weight of the whole motor, showing the beauty of thin and lightweight. The new platform PMSM motor is the latest design achievement of Kale R & D team for the HVLS industry. It is a balanced optimization solution by combining mechanical design, electromagnetic design, thermal design, AI optimization algorithm, simulation technology and other comprehensive disciplines and cutting-edge technologies.


Connector for Fan Blade:
KALE unique patented jacket-type connector adopt three cold forging process + magnetic force grinding process + anodic oxidation process, aviation hard aluminum 7050 aging heat treatment, certificated by the national quality inspection center, it bears more than millions of times of fatigue experiment, completely solve the break and drop problem caused by long time running!
KALE unique patented jacket-type connector adopt three cold forging process + magnetic force grinding process + anodic oxidation process, aviation hard aluminum 7050 aging heat treatment, certificated by the national quality inspection center, it bears more than millions of times of fatigue experiment, completely solve the break and drop problem caused by long time running!
Control System:
Schneider brand electrical sets, with building safety protection module which will shut down the output automatically in case of some accidents. Germany brand control cabinet, passed EMC by SGS and CCC certificates, meanwhile, passed anti-creeping tests which shields electromagnetic interference effectively.
Protection level is IP55, passing UL, EMC,LVD, ROHS certificates.
Schneider brand electrical sets, with building safety protection module which will shut down the output automatically in case of some accidents. Germany brand control cabinet, passed EMC by SGS and CCC certificates, meanwhile, passed anti-creeping tests which shields electromagnetic interference effectively.
Protection level is IP55, passing UL, EMC,LVD, ROHS certificates.

Comfortable Natural Breeze
Three-dimensional natural wind



Anti-fall measures:
In order to ensure the safe use of products and avoid accidents, Kale Zephyrus has multiple safety measures in structural safety design and electrical protection design, as follows:
There are 9 protective measures in total, which are 6 sets of independent high-strength fasteners, 2 internally threaded cylindrical pins installed independently, and the integrated design of the spindle and chassis prevents the spindle from failing.
The entire rotor disk falls onto the stator plate. All parts are located above the main shaft stator plate, no parts will fall off;
The fan blade is transmitted to the root assembly by unexpected impact, and the ultra-thick fan blade insert structure can calmly deal with the impact. Even if the root of the fan blade fails in a bad situation, there is still a pair of fan blade retainers, a small safety ring, and insert safety parts. The fan blade acts as a multi-dimensional protection to ensure that no part will fall off. When a collision occurs, the frequency conversion system will stop the fan operation in time to ensure that the accident will not become serious.
In order to ensure the safe use of products and avoid accidents, Kale Zephyrus has multiple safety measures in structural safety design and electrical protection design, as follows:
There are 9 protective measures in total, which are 6 sets of independent high-strength fasteners, 2 internally threaded cylindrical pins installed independently, and the integrated design of the spindle and chassis prevents the spindle from failing.
The entire rotor disk falls onto the stator plate. All parts are located above the main shaft stator plate, no parts will fall off;
The fan blade is transmitted to the root assembly by unexpected impact, and the ultra-thick fan blade insert structure can calmly deal with the impact. Even if the root of the fan blade fails in a bad situation, there is still a pair of fan blade retainers, a small safety ring, and insert safety parts. The fan blade acts as a multi-dimensional protection to ensure that no part will fall off. When a collision occurs, the frequency conversion system will stop the fan operation in time to ensure that the accident will not become serious.
More air volume and wider range:
Air volume is the core performance index of HVLS fans, which can be effectively perceived by customers. Zephyrus series fans equipped with aviation airfoil blades can have air volume performance beyond the industry level!
Zephyrus series fans have a larger coverage area, forming a three-dimensional airflow layer on the ground, which can effectively promote on-site air circulation and improve the overall air condition of the space. At the same time, the larger coverage also makes it more economical and more cost-effective to apply Zephyrus series fan solutions.
Air volume is the core performance index of HVLS fans, which can be effectively perceived by customers. Zephyrus series fans equipped with aviation airfoil blades can have air volume performance beyond the industry level!
Zephyrus series fans have a larger coverage area, forming a three-dimensional airflow layer on the ground, which can effectively promote on-site air circulation and improve the overall air condition of the space. At the same time, the larger coverage also makes it more economical and more cost-effective to apply Zephyrus series fan solutions.

Main Components:
PMSM Motor:
Kale Aircool PMSM motor, adopts a genetic optimization algorithm to play the material performance to the limit, using simulation technology to design the best solution to meet the temperature rise demand; Optimize the transmission efficiency and structural design, reduce the stress level, and the joint of the connecting structure is designed with multiple safety protection measures to ensure the safety of the PMSM motor for a long time. PMSM motor adopts a vacuum immersion process to guarantee the insulation of immersion paint. The error is only ±10μm to ensure the overall performance, dynamic balance, and durability of the rotor disc, etc.
Kale Aircool PMSM motor, adopts a genetic optimization algorithm to play the material performance to the limit, using simulation technology to design the best solution to meet the temperature rise demand; Optimize the transmission efficiency and structural design, reduce the stress level, and the joint of the connecting structure is designed with multiple safety protection measures to ensure the safety of the PMSM motor for a long time. PMSM motor adopts a vacuum immersion process to guarantee the insulation of immersion paint. The error is only ±10μm to ensure the overall performance, dynamic balance, and durability of the rotor disc, etc.

Fan Blade:
Aviation airfoil fan blade adopts the industry-leading brand-new fan blade fixing structure, built-in safety parts design, and multi-dimensional safety guarantee.
Two sets of fan blades are designed with through ribs to make the blades more rigid and ensure the fan's air supply efficiency.
Aviation airfoil fan blade adopts the industry-leading brand-new fan blade fixing structure, built-in safety parts design, and multi-dimensional safety guarantee.
Two sets of fan blades are designed with through ribs to make the blades more rigid and ensure the fan's air supply efficiency.

AI Smart Motor:
AI Genetic Optimization Algorithm PMSM Permanent Magnet Synchronous Motor;
Unique internal rotor form in the industry;
Thinner motor;
Higher protection level, longer life, adapt to harsh working conditions
Equipped with a new generation PMSM permanent magnet synchronous motor platform, which reduces the thickness and weight of the whole motor, showing the beauty of thin and lightweight. The new platform PMSM motor is the latest design achievement of Kale R & D team for the HVLS industry. It is a balanced optimization solution by combining mechanical design, electromagnetic design, thermal design, AI optimization algorithm, simulation technology and other comprehensive disciplines and cutting-edge technologies.
AI Genetic Optimization Algorithm PMSM Permanent Magnet Synchronous Motor;
Unique internal rotor form in the industry;
Thinner motor;
Higher protection level, longer life, adapt to harsh working conditions
Equipped with a new generation PMSM permanent magnet synchronous motor platform, which reduces the thickness and weight of the whole motor, showing the beauty of thin and lightweight. The new platform PMSM motor is the latest design achievement of Kale R & D team for the HVLS industry. It is a balanced optimization solution by combining mechanical design, electromagnetic design, thermal design, AI optimization algorithm, simulation technology and other comprehensive disciplines and cutting-edge technologies.

Connector for Fan Blade:
KALE unique patented jacket-type connector adopt three cold forging process + magnetic force grinding process + anodic oxidation process, aviation hard aluminum 7050 aging heat treatment, certificated by the national quality inspection center, it bears more than millions of times of fatigue experiment, completely solve the break and drop problem caused by long time running!
KALE unique patented jacket-type connector adopt three cold forging process + magnetic force grinding process + anodic oxidation process, aviation hard aluminum 7050 aging heat treatment, certificated by the national quality inspection center, it bears more than millions of times of fatigue experiment, completely solve the break and drop problem caused by long time running!

Control System:
Schneider brand electrical sets, with building safety protection module which will shut down the output automatically in case of some accidents. Germany brand control cabinet, passed EMC by SGS and CCC certificates, meanwhile, passed anti-creeping tests which shields electromagnetic interference effectively.
Protection level is IP55, passing UL, EMC,LVD, ROHS certificates.
Schneider brand electrical sets, with building safety protection module which will shut down the output automatically in case of some accidents. Germany brand control cabinet, passed EMC by SGS and CCC certificates, meanwhile, passed anti-creeping tests which shields electromagnetic interference effectively.
Protection level is IP55, passing UL, EMC,LVD, ROHS certificates.

Comfortable Natural Breeze
Three-dimensional natural wind

Anti-fall measures:
In order to ensure the safe use of products and avoid accidents, Kale Zephyrus has multiple safety measures in structural safety design and electrical protection design, as follows:
There are 9 protective measures in total, which are 6 sets of independent high-strength fasteners, 2 internally threaded cylindrical pins installed independently, and the integrated design of the spindle and chassis prevents the spindle from failing.
The entire rotor disk falls onto the stator plate. All parts are located above the main shaft stator plate, no parts will fall off;
The fan blade is transmitted to the root assembly by unexpected impact, and the ultra-thick fan blade insert structure can calmly deal with the impact. Even if the root of the fan blade fails in a bad situation, there is still a pair of fan blade retainers, a small safety ring, and insert safety parts. The fan blade acts as a multi-dimensional protection to ensure that no part will fall off. When a collision occurs, the frequency conversion system will stop the fan operation in time to ensure that the accident will not become serious.
In order to ensure the safe use of products and avoid accidents, Kale Zephyrus has multiple safety measures in structural safety design and electrical protection design, as follows:
There are 9 protective measures in total, which are 6 sets of independent high-strength fasteners, 2 internally threaded cylindrical pins installed independently, and the integrated design of the spindle and chassis prevents the spindle from failing.
The entire rotor disk falls onto the stator plate. All parts are located above the main shaft stator plate, no parts will fall off;
The fan blade is transmitted to the root assembly by unexpected impact, and the ultra-thick fan blade insert structure can calmly deal with the impact. Even if the root of the fan blade fails in a bad situation, there is still a pair of fan blade retainers, a small safety ring, and insert safety parts. The fan blade acts as a multi-dimensional protection to ensure that no part will fall off. When a collision occurs, the frequency conversion system will stop the fan operation in time to ensure that the accident will not become serious.


More air volume and wider range:
Air volume is the core performance index of HVLS fans, which can be effectively perceived by customers. Zephyrus series fans equipped with aviation airfoil blades can have air volume performance beyond the industry level!
Zephyrus series fans have a larger coverage area, forming a three-dimensional airflow layer on the ground, which can effectively promote on-site air circulation and improve the overall air condition of the space. At the same time, the larger coverage also makes it more economical and more cost-effective to apply Zephyrus series fan solutions.
Air volume is the core performance index of HVLS fans, which can be effectively perceived by customers. Zephyrus series fans equipped with aviation airfoil blades can have air volume performance beyond the industry level!
Zephyrus series fans have a larger coverage area, forming a three-dimensional airflow layer on the ground, which can effectively promote on-site air circulation and improve the overall air condition of the space. At the same time, the larger coverage also makes it more economical and more cost-effective to apply Zephyrus series fan solutions.
